Commercial RO plant manufacturers osmosis happens naturally. The liquid has a tendency to travel from low to high solute concentrations to reach equilibrium when two liquids with varying solute concentrations are separated by a semi-permeable membrane.
By applying pressure to a semi-permeable membrane, a solvent with a high solute concentration is driven through to a region, with a low solute concentration in the process known as reverse osmosis. To make the process operate, the feed water pressure needs to be higher than the osmotic pressure. Since highly concentrated solutions (such those used in saltwater desalination) require higher pressures to function, low-pressure systems can operate with more diluted solutions. Reverse osmosis, in actuality, is the most cost-effective technology to purify water to extremely high standards.
Let’s discuss in detail about the commercial reverse osmosis water treatment systems.
Commercial RO systems are utilized in industries like food processing, bottled water, beverages, rinse water, and more. They generate 7,000 to 28,000 GPD. Commercial RO plant manufacturers systems produce Low TDS water, and are used in a variety of industries, including food processing, pharmaceuticals, municipal, boiler feed, semiconductor, and more.
The commercial RO plant functions by utilizing the RO membrane, which serves as a filter, allowing only water molecules to pass through while obstructing the passage of dissolved pollutants. High pressure is given to the impure water in order to force the molecules of pure water past the membrane’s osmotic pressure and through it.
Commercial RO eliminates heavy metals, large-molecular-weight organic contaminants, microorganisms, and nearly all dissolved compounds, minerals, and salts. The resulting water is 95–99 percent pure. Wastewater is typically disposed of using the municipal sewage system.
The following components are found in a commercial RO plant
- Pump for raw water.
- Filter with activated carbon.
- Sand trap.
- Dosing nozzle.
- Miniature Filter.
- Pump for high pressure.
- RO membrane.
- Negative line.
- Recycling station.
- Product line RO.
- Control Box Panel.
- Water is delivered into the sand filter by the raw water pump, which filters out suspended particulates.
- The water is then directed onto the activated carbon filter for dichlorination.
- A micron cartridge filter is used to further filter the water.
- After that, a high-pressure pump forces water into the RO membranes.
- Only pure water can flow through the membranes; the majority of dissolved solids cannot.
- The contaminated water then travels via the reject line or recycling line, while the pure water travels through the RO product line.
- Permeate or product are other terms for clean water. It can be held in a storage tank and used later or employed in a variety of operations.
- The control panel box is used to facilitate operational tasks and check water quality.
- The scaling of the RO membrane is avoided by the dosing pump.
- For proper plant performance monitoring, equipment such as pressure gauges, flow metres, conductivity sensors, and level switches are available.
Different types of membranes used in commercial RO plant
- Membrane types based on membrane shape
Although membrane configurations can vary, spirally wound hollow fibre membranes are most frequently utilized. The type of membrane chosen affects the device’s performance and overall effectiveness.
- Spiral wound.
- Frames and plates.
- Low solids/liquids suitable.
- Membrane types classified by structure
Thin film composite (TFC or TFM) membranes and cellulose triacetate (CTA) membranes are two popular forms of commercial RO membranes. Filtration capability and chlorine resistance are the key distinctions between the two types.
- Membrane types according to the type of filtration
- Reverse osmosis.
Commercial RO plants manufactured by Netsol Water Solutions
Our commercial reverse osmosis systems are designed specifically and can handle high flow rates of up to 2,000 litres per hour. In order to produce a consistent final result, this method is typically used in commercial manufacturing operations like those that produce food and beverages. For ease of installation, the majority of our systems are either freestanding or can be mounted to a wall or other surface.
Consider the features of each Commercial Reverse Osmosis System in relation to the specifications of your application (such as flow rates, capacity and size).
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