Top 3 Sewage Treatment Plant Manufacturers in Gurugram

With rapid urbanization, industrialization, and population growth, Gurugram generates over 350 MLD of sewage daily. To treat this massive volume of sewage and prevent contamination of water resources, the city needs efficient, large-capacity sewage treatment plants (STPs). Choosing a reliable STP plant manufacturer with proven expertise and technological competence is crucial for timely execution and smooth post-installation operations. The top 3 sewage treatment plant manufacturers in Gurugram use cutting-edge treatment processes, have consistently delivered large STP projects, and provide comprehensive after-sales services.

Top 3 Sewage Treatment Plant Manufacturers in Gurugram

1. Netsol Water

As a leading Indian STP plant manufacturer catering to both government and private sector clients, Netsol Water delivers a range of conventional and containerized plug-and-play sewage treatment plants in capacities ranging from 1 KLD to 100 MLD. Established in 2012 and headquartered in Greater Noida, Netsol Water has a state-of-the-art manufacturing facility spread over 5 acres.

Key capabilities:

• In-house design, engineering, and manufacturing of treatment modules and systems
• Undertakes Turnkey EPC projects on conventional civil construction and Hybrid Annuity models
• Employs advanced technologies like MBBR, MBR, SBR, Tertiary treatment, etc. aimed at total recycling and zero-liquid discharge
• Value-added offerings like automation, online monitoring, chemical dosing and sludge management systems
• maintaining

With over 500 installations across 25 states, Netsol Water is among the most reliable STP plant manufacturer in Pan India, owing to its strong technical expertise, modern infrastructure, flexible solutions, and emphasis on after-sales services.

2. Commercial RO Plant Manufacturers

An EPC solutions provider for water and wastewater treatment with a global presence across 25 counties, Commercial RO Plant Manufacturers is among the leading STP plant manufacturers and suppliers in Gurugram. It has an impressive clientele covering government agencies like Delhi Jal Board, private real estate developers, and leading Indian corporations.

Key strengths:

• Undertakes highly mechanized treatment plants of very large capacities up to 450 MLD
• Employs conventional, odor control and tertiary polishing technologies
• Adopts energy-efficient equipment and processes; helps clients apply for carbon credits
• Offers comprehensive Operation & Maintenance services post-plant installation

With design capabilities and manufacturing facilities in Greater Noida India, Commercial RO Plant manufacturers deliver high-quality STP EPC solutions integrating processes, equipment, and automation.

3. Sewage Treatment Plants

Incorporated in 2018, Sewage Treatment Plants is a fast-growing technology company focusing exclusively on decentralized sewage treatment solutions. It employs containerized plug-and-play systems with compact footprints that are easy to operate and maintain.

Key Differentiators:

• Containerized STPs from 1 to 1000 KLD capacities, easy to transport and install
• Pre-wired & pre-piped treatment systems to minimize site work
• Employs advanced technologies like MBBR, MBR, IFAS, SBR, Tertiary treatment, etc.
• In-house design and fabrication of high-quality containerized treatment plants
• Offers rental/leasing models and flexible ownership structures

Sewage Treatment Plants use of cutting-edge treatment processes in containerized all-weather steel units makes it a noteworthy STP plant manufacturer meeting Gurugram’s growing de-centralized treatment requirements.

Conventional vs Containerized STPs

Conventional STP plants use civil tanks constructed onsite for various treatment processes and are preferred for extensive centralized facilities (over 5 MLD). Containerized STP plants house the treatment modules in weatherproof steel containers that can be manufactured offsite and plugged in on location during installation.

Prominent Technologies Used in Gurugram STPs

The top STP plant manufacturers in Gurugram employ a mix of conventional and advanced technologies at various treatment stages:

Primary screening, Raw sewage pumps, V-notch metering for flow measurement

Primary Treatment – Oil & Grease Traps, Dual Media Filters for suspended solids removal

Secondary Treatment Technologies:

1. Activated Sludge Process (ASP) – Flocculated biological treatment; needs large footprint
2. Sequential Batch Reactor (SBR)- Cyclic aeration based sludge process
3. Moving Bed Biofilm Reactor (MBBR)- Biofilm carriers instead of flocs; compact
4. Membrane Bioreactor (MBR) – Ultrafiltration membranes for solid-liquid separation

Tertiary Treatment – Dual media filters, Activated carbon &Antiscalant dosing

Disinfection – Chlorine, Ozonation, UV radiation

Clarifiers, Sludge pumps, and Sludge suction-recirculation also form critical equipment. Advanced STPs also incorporate SCADA, PLCs and remote performance monitoring.

Key Project Considerations for Clients

Sewage treatment requires significant technical understanding. Clients must evaluate proposals from manufacturers on the following aspects:

1. Treatment performance guarantees and plant sizing calculations
2. Technology suitability for the influent sewage characteristics
3. Equipment quality and automation levels proposed
4. Energy efficiency commitments and operating expense estimates shared
5. Clarity on ownership operation and& Maintenance responsibility post-installation
6. Transparency in costs broken up into equipment, construction, and civil works for complete visibility
7. Acceptance of performance-linked payouts compared to fixed turnkey cost model
8. Post-installation commitments like defect liability period, warranties on equipment life
9. Operator manual, training and technical support during initial plant functioning

Undertaking due diligence across the above parameters right at the vendor/bid evaluation stage helps clients derive the best value over the entire lifecycle.

STP Operation & Maintenance Requirements

The smooth running of the treatment process day after day relies on strict operation protocols and preventive maintenance disciplines:

1. Ensuring uninterrupted electricity supply and DG backup for 24X7 plant functioning
2. Conducting Daily system checks before startup
3. Routine pre/post-treatment testing and maintaining proper treatment parameters
4. Regular cleaning of screening channels, grit channels and clarifier surface
5. Checking oil & grease in rotating equipment and replacing filtration media
6. Tracking secondary treatment efficiency and biofilm/MLSS health parameters
7. Sludge volume monitoring and scheduled sludge withdrawal
8. Chemical replenishment for disinfection systems
9. Record-keeping of all process parameters and consumption data
10. Annual maintenance contracts for equipment overhaul, parts replacement etc.

Entrusting O&M responsibility to the EPC vendor or qualified third-party service providers right from the commissioning stage ensures sustainable and effective asset functioning.

The Future – More Decentralization, Recycling & Reuse

Gurugram’s further growth requires a decentralized approach to sewage treatment and over-reliance on a few large STPs. Small localized containerized STPs will emerge closer to office parks, apartments, and land parcels under the reuse and recycling focus. Instead of discharging treated sewage, industrial STPs will recycle and reuse treated effluent in cooling towers or send it to districts for agricultural use through dedicated underground conveyance pipelines built under the Gurugram Water Policy. The next decade should see 25–30% of the sewage generated being recycled back into non-potable usage to conserve freshwater abstraction. Leading STP manufacturers are already geared to enable this sustainable transformation.

Conclusion

With advanced treatment processes, high-quality equipment, automation, and professional maintenance services, the top 3 sewage treatment plant manufacturers in Gurugram address growing residential and industrial needs while meeting environmental norms. As decentralized systems gain more prominence, plug-and-play containerized STPs will drive faster and more flexible capacity expansion aligned with Gurugram’s ambitions of closing the water loop through recycling and reuse over the next decade.

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